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Practical Plant Failure Analysis: A Guide to Understanding Machinery Deterioration and Improving Equipment Reliability
Added 12/19/2007
Neville Sachs Component failures result from a combination of factors involving materials science, mechanics, thermodynamics, corrosion, and tribology. With the right guidance, you don't have to be an authority in all of these areas to become skilled at diagnosing and preventing failures. Based on the author's more than thirty years of experience, Practical Plant Failure Analysis: A Guide to Understanding Machinery Deterioration and Improving Equipment Reliability is a down-to-earth guide to improving machinery maintenance and reliability.
Illustrated with hundreds of diagrams and photographs, this book examines… · When and how to conduct a physical failure analysis · Basic material properties including heat treating mechanisms, work hardening, and the effects of temperature changes on material properties · The differences in appearance between ductile overload, brittle overload, and fatigue failures · High cycle fatigue and how to differentiate between high stress concentrations and high operating stresses · Low cycle fatigue and unusual fatigue situations · Lubrication and its influence on the three basic bearing designs · Ball and roller bearings, gears, fasteners, V-belts, and synchronous belts
Taking a detailed and systematic approach, Practical Plant Failure Analysis thoroughly explains the four major failure mechanisms-wear, corrosion, overload, and fatigue-as well as how to identify them. The author clearly identifies how these mechanisms appear in various components and supplies convenient charts that demonstrate how to identify the specific causes of failure.
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Stochastic Processes in Science, Engineering and Finance
Added 2/15/2008
Frank Beichelt Stochastic Processes in Science, Engineering, and Finance emphasizes applications in various fields. This book features numerous worked examples to represent the subject in a comprehensible, user-friendly way. It includes a self-contained review of probability-theoretic topics and provides a large number of exercises with solutions as well as important proofs and theoretically challenging examples for the mathematically interested reader. The text makes an ideal reference for senior undergraduate and graduate students in stochastic processes, practitioners, and researchers in mathematical finance, operations, industrial engineering, electrical engineering, and actuarial science.
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Optimization Modelling: A Practical Approach
Added 2/15/2008
Ruhul Amin Sarker, Charles Newton Although a useful and important tool, the potential of mathematical modelling for decision making is often neglected. Considered an art by many and weird science by some, modelling is not as widely appreciated in problem solving and decision making as perhaps it should be. And although many operations research, management science, and optimization books touch on modelling techniques, the short shrift they usually get in coverage is reflected in their minimal application to problems in the real world. Illustrating the important influence of modelling on the decision making process, Optimization Modelling: A Practical Approach helps you come to grips with a wide range of modelling techniques.
Highlighting the modelling aspects of optimization problems, the authors present the techniques in a clear and straightforward manner, illustrated by examples. They provide and analyze the formulation and modelling of a number of well-known theoretical and practical problems and touch on solution approaches. The book demonstrates the use of optimization packages through the solution of various mathematical models and provides an interpretation of some of those solutions. It presents the practical aspects and difficulties of problem solving and solution implementation and studies a number of practical problems. The book also discusses the use of available software packages in solving optimization models without going into difficult mathematical details and complex solution methodologies.
The emphasis on modelling techniques rather than solution algorithms sets this book apart. It is a single source for a wide range of methods, classic theoretical and practical problems, data collection and input preparation, the use of different optimization software, and practical issues of modelling, model solving, and implementation. The authors draw directly from their experience to provide lessons learned when applying modelling techniques to practical problem solving and implementation difficulties.
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Rapid Prototyping and Engineering Applications: A Toolbox for Prototype Development
Added 11/9/2007
Frank Liou The key to success of product development is cost, quality, and time to market. These three factors should be properly defined, designed, and assessed in the initial stages of development. Rapid Prototyping and Engineering Applications explores the engineering procedures and practice of applying modern prototyping technologies, such as Rapid Prototyping (RP) and Virtual Prototyping (VP), to quickly deliver new products with lower costs and higher quality. Readers will gain a thorough understanding of using prototyping with modern technologies and tools. This unique text will greatly benefit product development engineers, managers, and students who wish to define and design a successful product.
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Guidelines for Process Hazards Analysis (PHA, HAZOP), Hazards Identification, and Risk Analysis
Added 11/28/2007
Nigel Hyatt This unique manual is a comprehensive, easy-to-read overview of hazards analysis as it applies to the process and allied industries. The book begins by building a background in the technical definition of risk, past industrial incidents and their impacts, ensuing legislation, and the language and terms of the risk field. It addresses the different types of structured analytical techniques for conducting Process Hazards Analyses (PHA), provides a "What If" checklist, and shows how to organize and set up PHA sessions. Other topics include layout and siting considerations, Failure Modes and Effect Analysis (FMEA), human factors, loss of containment, and PHA team leadership issues.
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Incident Investigation and Accident Prevention in the Process and Allied Industries
Added 2/15/2008
Nigel Hyatt To prevent future accidents, a complete examination of the causes and contributory factors of an accident is necessary. Stressing the need to correct these issues, Incident Investigation and Accident Prevention in the Process and Allied Industries strikes a balance between the theoretical and applied aspects of accident investigation while also addressing accident prevention.
Based on the authors forty years of experience, this detailed work covers an extensive range of topics often encountered during an incident investigation. Since the scope and needs of investigations can widely vary, the author begins with an introduction that provides guidance on how to use the book. He supplies a "roadmap" of incident investigation, making the material accessible to novices yet also valuable to more seasoned investigators.
Topics include: · Responding to occurrence of incidents and emergency response · Securing the site and handling eyewitness testimonies · Notification of appropriate authorities, compliance requirements, and legal and insurance issues · Internal/external incident investigation options and investigation team requirements · Disassembly, gathering, screening, tagging, storing of evidence, and post-incident testing · Establishing preliminary causal mechanisms and root cause determinations · Multiple cause determination, incident modeling, and human error evaluation and reporting · Remedial and preventative measures, lessons learned, and reconstruction and retraining · Accident prevention through predictive methodologies, including pro-active measures · Pre- and post-incident management · Corporate structuring, attitudinal problems, and planning an accident prevention program
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Guidelines for Failure Modes and Effects Analysis for Medical Devices
Added 1/7/2008
Dyadem Press Challenged by stringent regulations, vigorous competition, and liability lawsuits, medical device manufactures must develop safe, reliable, and cost-effective products, and managing and reducing risk is a vital element of reaching that goal. A practical guide to achieving corporate consistency while dramatically cutting the time required for studies, Guidelines for Failure Modes and Effects Analysis for Medical Devices focuses on Failure Modes and Effects Analysis (FMEA) and its application throughout the life cycle of a medical device. It outlines the major U.S. and E.U. standards and regulations and provides a detailed yet easy-to-read overview of risk management and risk analysis methodologies, common FMEA pitfalls, and FMECA-Failure Mode, Effects, and Criticality Analysis.
Discover how the FMEA methodology can help your company achieve a more cost-effective manufacturing process by improving the quality and reliability of your products. This new FMEA manual from the experts at Dyadem is the ultimate resource for you and your colleagues to learn more about Failure Modes and Effects Analysis and then teach others at your facility. This comprehensive manual is sure to become a standard reference for engineering professionals.
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Emergency Characterization of Unknown Materials
Added 1/4/2008
Rick Houghton Deliberately, accidentally, or consequentially, first responders and waste site workers handle unknown substances of varying degrees of danger every day. Unidentified chemicals involved with clandestine production of WMD agents or drugs, explosive materials, unlabeled waste, and forensic samples all pose a threat to the worker and those they protect. A straightforward, concise handbook of practical strategies is needed to perform effective risk assessment and management in the face of uncertainty.
Written for emergency workers responsible for the safe response to and management of unknown hazardous materials, Emergency Characterization of Unknown Materials provides readily applicable strategies for developing and implementing a fluid concept of risk analysis based on hazard characterization in emergency situations where definitive identification of the material may be impractical or even impossible. Using a hands-on approach involving the manipulation of small amounts of material, the author discusses strategies to identify threats and vulnerabilities, ascertain exposure, and reduce or eliminate impact. The book begins with an overview of chemical and physical terms and definitions. It continues with a look at types of hazards presented by chemical compounds and mixtures, organisms, and radiation sources. It covers approximately 63 portable technologies for field identification or characterization and examines general technological advantages and disadvantages relative to hazard identification. The final chapter presents strategies for use in identifying or characterizing suspected weapons of mass destruction, illegal drugs, explosive substances, biological hazards, and other hazardous materials. Each chapter includes extensive references and a comprehensive index.
Providing a sweeping overview of hazards and emphasizing risk analysis and public safety, Emergency Characterization of Unknown Materials gives first responders an advantage they deserve.
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Industrial Process Sensors
Added 1/7/2008
David Scott As manufacturing processes become increasingly complex, industry must rely on advanced sensor technology and process control to improve efficiency and product quality. Processes now need a variety of on-line measurements, such as film thickness, particle size, solids concentrations, and contamination detection. Industrial Process Sensors provides a coherent review of the physical principles, design, and implementation of a wide variety of in-process sensors used to control manufacturing operations. Real data from commercial installations illustrates the operation and limitations of these devices. The book begins with a review of the basic physics of sound, light, electricity, and radiation, with a focus on their role in sensor devices. The author introduces the generic sensor model and discusses the propagation of measurement errors. He goes on to describe conventional process sensors that measure temperature, pressure, level, and flow. The second half of the book focuses on more advanced topics, such as particle size measurement in slurries and emulsions, tomography and process imaging of manufacturing operations, on-line measurement of film thickness, identification of polymer type for recycling, and characterization of reinforced polymers and composites. By exploring both theory and final implementation of sensors used to control industrial manufacturing processes, Industrial Process Sensors provides the information you need to develop solutions to a wide range of industrial measurement needs.
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Workforce Cross Training
Added 4/4/2008
David Nembhard In today's ultra-competitive global business environment, it is becoming increasingly important for companies to reduce spending while simultaneously improving their efficiency and productivity. To achieve this goal, many organizations are opting to implement cross training programs in order to maximize the potential of their existing workforce, thus avoiding the need to outsource. Filling a gap in the literature, Workforce Cross Training presents a pioneering overview of the currently available research on this topic and provides invaluable insight into the design of successful cross training programs.
Featuring contributions from a team of experts, this text integrates information from a wide variety of disciplines including human factors, industrial engineering, operations management, and behavioral psychology. The authors examine the use of cross training programs in various work environments including serial production systems, call centers, and manufacturing industries. Discussion includes best practices of cross training methods and the future opportunities offered by cross training programs.
A single resource featuring an in-depth summary of the policies, methods, and results of cross training, this book delivers a much needed source of guidance for creating effective workforce cross training programs.
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Optimization in Medicine and Biology
Added 4/4/2008
Gino Lim, Eva Lee Thanks to recent advancements, optimization is now recognized as a crucial component in research and decision-making across a number of fields. Through optimization, scientists have made tremendous advances in cancer treatment planning, disease control, and drug development, as well as in sequencing DNA, and identifying protein structures. Optimization in Medicine and Biology provides researchers with a comprehensive, single-source reference that will enable them to apply the very latest optimization techniques to their work. With contributions from pioneering international experts this volume integrates strong foundational theory, good modeling techniques, and efficient and robust algorithms with relevant applications Divided into two sections, the first begins with mathematical programming techniques for medical decision making processes and demonstrates their application to optimizing pediatric vaccine formularies, kidney paired donation, and the cost-effectiveness of HIV programs. It also presents recent advances in cancer treatment planning models and solution algorithms, including three-dimensional conventional conformal radiation therapy (3DCRT), intensity modulated radiation therapy (IMRT), tomotherapy, and proton therapy. Part two focuses on optimization in biology and discusses computational algorithms for genomic analysis; probe design and selection, properties of probes, and various algorithms and software packages to aid in probe selection and design. Subsequent chapters introduce a new dihedral angle measure for protein secondary prediction, and an optimization approach for tumor virotherapy with recombinant measles viruses. The editors include a short tutorial appendix on Integer Programming (IP). Highlighting the most recent advances in optimization techniques for solving complex problems in medical research, this book facilitates strong collaborative environments among optimization researchers and medical professionals for future medical research.
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RFID in Logistics: A Practical Introduction
Added 4/8/2008
Erick Jones, Christopher Chung Providing a deeper understanding of this field, this book examines past, present, and future directions for RFID technology. The book presents an integrated logistics model along with various applications of RFID in animal tracking, toll roads, people tracking, and other areas. It addresses both active and passive system component testing models and examines best practices for logistics integration. The text also covers mandates and standards, making it an ideal reference for practitioners and instructors. The book contains Technical Notes sections, allowing readers to move on to general concepts if that is their immediate need, but easily find the technical information on a case by case basis.
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Insourcing Innovation: How to Achieve Competitive Excellence Using TRIZ
Added 4/8/2008
David Silverstein, Neil DeCarlo, Michael Slocum Innovation is central to business success, yet no other aspect of business is as frustrating and out of control. Instead of occurring in fits and starts and strokes of genius, innovation needs to become an all-the-time event that’s measurable, reliable, predictable, streamlined, and effective. Asserting that every innovation objective has a finite set of possible solutions given its unique constraints, TRIZ, the Theory of Inventive Problem Solving, is a structured system for making innovation more manageable and profitable. Divided into five parts, Insourcing Innovation: How to Achieve Competitive Excellence Using TRIZ demonstrates how the applicationof a consistent, systematic approach will render innovative problem solving a dependable reality rather than an enigmatic phenomenon. Part I provides a framework for thinking about business excellence and the case for why TRIZ is a world-class approach for achieving perpetual innovation with existing resources. Part II covers the tactical aspects of TRIZ, with a central focus on the TRIZ methodology (DMASI) and its primary constructs, techniques, and components. Part III provides implementation case examples, including an in-depth breakdown of how TRIZ was used to create a self-heating beverage container. This part also summarizes how TRIZ was applied to innovate parts of the International Space Station, the Cassini Saturn orbiter, and even hospital triage. Part IV transitions from the tactical aspects of TRIZ to its strategic aspects, which show you that no single innovation stands alone. All tap into one or more of eight evolutionary forces to become what they are. This part describes these forces with related examples. Part V discusses how structured innovation is part of the larger system of “total performance excellence.” Highlighting their interdependence, it shows how key aspects of business excellence enable structured innovation, and at the same time are enabled by structured innovation.
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Reliability Technology, Human Error, and Quality in Health Care
Added 4/8/2008
B.S. Dhillon The effective and interrelated functioning of system reliability technology, human factors, and quality play an important role in the appropriate, efficient, and cost-effective delivery of health care. Simply put, it can save you time, money, and more importantly, lives. Over the years a large number of journal and conference proceedings articles on these topics have been published, but there are only a small number of books written on each individual topic, and virtually none that brings the pieces together into a unified whole.
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Interpreting the CMMI (R): A Process Improvement Approach, Second Edition
Added 4/8/2008
Margaret Kulpa, Kent Johnson Written by experienced process improvement professionals who have developed and implemented computer based systems in organizations around the world, Interpreting the CMMIÒ: A Process Improvement Approach, Second Edition provides you with specific techniques for performing process improvement. Employing everyday language and supported by real world examples, the authors describe the fundamental concepts of the CMMI model, covering goals, practices, architecture, and definitions, and provide a structured approach for implementing the concepts of the CMMI into any organization. They discuss getting started in the process improvement effort, as well as how to continue on to high maturity. They walk you through the myriad of charts and graphs involved in statistical process control and offer practical recommendations. They also provide information on blending different process improvement initiatives into organizational programs (including agile development), and in this edition include more in-depth information. The authors distill the knowledge gained in their combined 70 years of experience in project management, software engineering, systems engineering, metrics, quality assurance, appraisals, training, process improvement, and team building. Whether you are new to process improvement or an experienced professional, this volume will save you time wasted on false starts, false promises by marketers, and failed deadlines. The authors have been responsible for successfully implementing process improvement in several different organizations. This book is based on real-life experience, not on academic theories. It provides workable solutions to inherent challenges such as appropriate roles and responsibility, resistance to change, and meaningful documentation, thus transforming CMMI concepts into practical applications.
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Managing Global Supply Chains: Compliance, Security, and Dealing with Terrorism
Added 4/8/2008
Thomas Cook September 11, 2001 had a profound impact upon individuals, institutions, and governments, but also upon the world of global trade. Years later, the reverberations of this deliberate and focused act of terrorism are manifest in much more stringent logistics, documentary requirements, and regulations. A single source on compliance and security, written from a supply chain manager’s perspective, Managing Global Supply Chains sorts out all the issues and frames a comprehensive strategy for supply chain executives in the post 9/11 world.
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Operations Research and Management Science Handbook
Added 5/5/2008
A. Ravi Ravindran Operations Research (OR) began as an interdisciplinary activity to solve complex military problems during World War II. Utilizing principles from mathematics, engineering, business, computer science, economics, and statistics, OR has developed into a full fledged academic discipline with practical application in business, industry, government and military. Currently regarded as a body of established mathematical models and methods essential to solving complicated management issues, OR provides quantitative analysis of problems from which managers can make objective decisions. Operations Research and Management Science (OR/MS) methodologies continue to flourish in numerous decision making fields. Featuring a mix of international authors, Operations Research and Management Science Handbook combines OR/MS models, methods, and applications into one comprehensive, yet concise volume. The first resource to reach for when confronting OR/MS difficulties, this text – Provides a single source guide in OR/MS Bridges theory and practice Covers all topics relevant to OR/MS Offers a quick reference guide for students, researchers and practitioners Contains unified and up-to-date coverage designed and edited with non-experts in mind Discusses software availability for all OR/MS techniques Includes contributions from a mix of domestic and international experts The 26 chapters in the handbook are divided into two parts. Part I contains 14 chapters that cover the fundamental OR/MS models and methods. Each chapter gives an overview of a particular OR/MS model, its solution methods and illustrates successful applications. Part II of the handbook contains 11 chapters discussing the OR/MS applications in specific areas. They include airlines, e-commerce, energy systems, finance, military, production systems, project management, quality control, reliability, supply chain management and water resources. Part II ends with a chapter on the future of OR/MS applications.
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Simplified TRIZ: New Problem Solving Applications for Engineers and Manufacturing Professionals, Second Edition
Added 5/5/2008
Kalevi Rantanen, Ellen Domb Completely revised, this second edition of a bestseller continues to demystify TRIZ and demonstrate how it can be used in new ways to enhance Six Sigma, CM, SCM, QFD, and Taguchi methods. Called "a practical guide to the application of TRIZ" and "compact and well written with a number of easily comprehensible examples" by TQM Magazine, this how-to guide demonstrates how to solve problems creatively and foresee the evolution of problems in the future. The second edition clarifies how the patterns of evolution allow not only "what-if" scenarios, but real forecasts with significant accuracy. It includes evidence on the validity of patterns as statistical but nevertheless true scientific laws.
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Logistics Engineering Handbook
Added 5/5/2008
G. Don Taylor Achieving state-of-the-art excellence and attaining the cost reductions associated with outstanding logistics efforts is an obvious gain in terms of competitive edge and profitability. As logistics tools evolve in comprehensiveness and complexity, and the use of these new tools becomes more pervasive, maintaining a position of leadership in logistics functions also becomes increasingly difficult. And in spite of its importance not only to the bottom line but also to the functionality of your operations, logistics improvement often lags industry requirements. Taking a unique engineering approach, the Logistics Engineering Handbook provides comprehensive coverage of traditional methods and contemporary topics. The book delineates basic concepts and practices, provides a tutorial for common problems and solution techniques, and discusses current topics that define the state of the logistics market. It covers background information that defines engineering logistics, activities and implementation, transportation management, enabling technologies, and emerging trends. Each chapter includes either a brief case study overview of an industrially motivated problem or a tutorial using fabricated data designed to highlight important issues. Presentation, organization, and quality of content set this book a part. Its most distinctive feature is the engineering focus, instead of the more usual business/supply chain focus, that provides a mathematically rigorous treatment without being overly analytical. Another important characteristic is the emphasis on transportation management, especially freight transportation. The section on emerging and growing trends makes the handbook particularly useful to the savvy logistics professional wishing to exploit possible future trends in logistics practice. The handbook is a one-stop shopping location for logistics engineering reference materials ranging from basics to traditional problems, to state-of-the-market concerns and opportunities.
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Engineering of Creativity: Introduction to TRIZ Methodology of Inventive Problem Solving
Added 5/7/2008
Semyon Savransky Invention and innovation lie at the heart of problem solving in virtually every discipline, but they are not easy to come by. Divine inspiration aside, historically we have depended primarily on observation, brainstorming, and trial-and-error methods to develop the innovations that provide solutions. But these methods are neither efficient nor dependable enough for the high-quality, high-tech engineering solutions we need today.
TRIZ is a unique and powerful, algorithmic approach to problem solving that demonstrated remarkable effectiveness in its native Russia, and whose popularity has now spread to organizations such as Ford, NASA, Motorola, Unisys, and Rockwell International. Until now, however, no comprehensive, comprehensible treatment, suitable for self-study or as a textbook, has been available in English.
Engineering of Creativity provides a valuable opportunity to learn and apply the concepts and techniques of TRIZ to complex engineering problems. The author-a world-renowned TRIZ expert-covers every aspect of TRIZ, from the basic concepts to the latest research and developments. He provides step-by-step guidelines, case studies from a variety of engineering disciplines, and first-hand experience in using the methodology.
Application of TRIZ can bring high-quality-even breakthrough-conceptual solutions and help remove technical obstacles. Mastering the contents of Engineering of Creativity will bring your career and your company a remarkable advantage: the ability to formulate the best possible solutions for technical systems problems and predict future developments.
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Guidelines for Failure Mode and Effects Analysis (FMEA), for Automotive, Aerospace, and General Manufacturing Industries
Added 11/28/2007These guidelines form a comprehensive overview of Failure Mode and Effects Analysis (FMEA) and examine why FMEA has become a powerful and respected analytical technique for effectively managing and reducing risks. Readers learn how to use FMEA throughout the life cycles of their product to improve customer satisfaction and ensure safety and regulatory compliance. They will obtain sound advice on selecting a study team, setting up and conducting a study, and analyzing the results. Other topics include Failure Mode, Effects, and Criticality Analysis, Risk Management Planning, Advanced Quality Planning, Product Quality Control Plans, and Dynamic Control Plans.
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